Hydraulic Cylinder Repair Workshop
🔧 Hydraulic Services

Hydraulic Repairs
& Parts

Complete hydraulic system repair, cylinder rebuild, pump & motor overhaul, and custom hose assemblies for all major brands. 24/7 emergency breakdown support.

700 bar
Max Pressure Test
24/7
Emergency Breakdown
500mm
Max Bore Diameter
6m
Max Cylinder Stroke
💧 What We Repair

Full Hydraulic Service Capability

From single cylinders to complete hydraulic power units — our workshop handles all brands and sizes. We carry an extensive seal and parts inventory for fast turnaround.

🚨
24/7 Emergency Hydraulic Breakdown Service

Machine down on site? Call our emergency line and we'll dispatch a mobile technician or process your cylinder for same-day rebuild.

🔵

Hydraulic Cylinder Rebuild

Full teardown, chrome rod inspection, barrel honing, seal replacement, and reassembly. Pressure tested to 1.5× working pressure before despatch.

  • Bore: 25mm – 500mm
  • Stroke: up to 6000mm
  • Re-chroming and rod replacement
⚙️

Pump & Motor Overhaul

Gear, piston and vane pump overhaul. Hydraulic motor rebuild for all major brands. Volumetric efficiency test on reassembly.

  • Gear pumps: all brands
  • Axial piston pumps: Rexroth, Parker
  • Hydraulic motors: Kawasaki, Eaton
🌀

Hose & Fitting Assembly

Custom hydraulic hose assemblies in any length, pressure rating and end fitting. SAE J517, EN 853/857. In-house crimping with pressure testing.

  • Up to 700 bar working pressure
  • BSP, JIC, ORFS, NPT fittings
  • Braided and spiral hose
🔩

Hydraulic Valve Service

Directional control valve cleaning and testing, proportional valve calibration, solenoid replacement, and manifold block machining.

  • Relief, check and flow control
  • Proportional and servo valves
  • Cetop 3/5/7 pattern valves
🏗️

HPU Design & Build

Custom hydraulic power units designed and built to your specifications. Tank sizing, pump selection, valve manifolds, filtration and control panel.

  • AC and DC motor drives
  • Stainless or mild steel tank
  • PLC control integration
📋

Flush & Contamination Control

System flushing to ISO 4406 cleanliness target. Oil analysis and filtration skid rental. Pre-commissioning flush reporting for new systems.

  • ISO 4406 cleanliness reporting
  • High-velocity flushing rigs
  • Oil analysis and reporting
📊 Workshop Capability

Technical Specifications

Our hydraulic workshop is equipped with modern test rigs and inspection equipment to handle everything from small mobile equipment to large industrial HPUs.

CapabilitySpecification
Max Bore Diameter500 mm
Max Stroke Length6000 mm
Max Test Pressure700 bar (10,150 PSI)
Honing Ra Finish0.4 – 0.8 μm
Chrome Rod RepairIn-house or sub-contract re-chrome
Emergency Response24/7 call-out available
🏭 Brands We Service

All Major OEMs

Our technicians hold manufacturer training for the world's leading hydraulic brands — we carry genuine and aftermarket seal kits in stock for fast repair.

BrandCapability
Bosch RexrothPump, motor, cylinder, valve
Parker HannifinPump, valve, cylinder, hose
Eaton / VickersPump, motor, valve
KawasakiMotor, pump overhaul
Danfoss / SauerOrbital motors, pumps
Sun HydraulicsCartridge valves, manifolds
📋 Repair Process

Cylinder Rebuild — Step by Step

01

Receive & Strip

Component received, tagged, and stripped. All parts cleaned and inspected. Digital photos taken of wear, damage and seal condition.

02

Assess & Quote

Bore, rod, seals and end caps assessed. Full rebuild quote issued with lead time. No hidden charges — written approval required before work begins.

03

Machine & Reassemble

Barrel honed, rod inspected or replaced, new seals fitted. Reassembled to OEM specifications with calibrated torque tools.

04

Pressure Test & Deliver

Cycled and pressure tested to 1.5× working pressure. Leak tested with test report. Packed and delivered or collected from our workshop.

🏭 Industries Served

Who We Work With

We service hydraulic equipment across every heavy industry sector — from mining site breakdowns to offshore platform maintenance.

Mining & Quarrying Oil & Gas Construction Earthmoving Forestry Marine & Offshore Steel & Smelting Agriculture Rail Water Treatment
📩 Get Started

Need a Hydraulic Repair Quote?

Send us your brand, model number and fault description. We'll respond with a rebuild cost and lead time within 4 business hours — or call our 24/7 emergency line.

Emergency line: +1 (800) RIG-N-DIG · 24/7 for breakdowns